Horizontal Type H-Beam Production Line

Product Description

Horizontal Type H-beam Production Line

Horizontal type H-beam production line is a special welding line for assembling and welding H-beam. Compared with common H-beam vertical production line (first assembling to T type, then welding H-type), it has higher production efficiency and less welding deformation, and is especially suitable for light duty H-beam welding. 

 

This production line is composed by an assembling machine, preceding welding machine, an overturning machine, latter welding machine, and conveyor rollers, which can realize the jobs of H-beam assembling, welding, overturning, and conveying. Half line only has assembling machine and preceding welding machine.

Specification

Main Technical Features

Traditional H-beam welding line (mainly using vertical assembling and fillet welding in the flat position) has a big welding deformation and low production efficiency. It is not suitable for light duty H-beam welding, so we developed this horizontal type H-beam production line, which has following advantages:

1. When assembly just need spot welding at the end (no need to weld all beam), then come to latter weld process. The machine will position and welding another three free plates, so this will improve the assembly efficiency a lot.

2. The beam put in horizontal position (web plate in horizontal position and flange plate in vertical position), moving the work-piece while welding. This welding way can realized two seams simultaneously welding, which reduced deformation after welding.

3. Welder power source is Chinese brand Shandong Aotai MZ-1000 series, it is single arc and double wire. The wire diameter is Φ1.6mm, welding speed is about 1.2m/min, so the seam's quality will be very good and has nice appearance.

4. Compare with traditional line, it has high automatic level, so it can reduce working strength, decrease operators .The whole line only needs 4-5 operators. 

Build-up

Model	Q'ty	Remark
ZHW-1500 End assembly machine	1	1). Conveyor: 3.4m x 4pcs 2). Manual spot welding and Co2 welder will be provided by buyer
ZHW-1500/1 Horizontal welding machine (front welding)	1	1). Single arc twin wire welding 2). Chinese brand Shandong Aotai MZ-1000 SAW welder/ controller/ wire feeder 3). Conveyor: 3.4m * 8pcs 4). Pre-clamp device: 1pc
ZHW-5 Overturning machine	1	1). Loading capacity: ≤5T 2).  Hydraulic turning 3). 1 set (3pcs turning arms)
ZHW-1500/2 Horizontal welding machine (back welding)	1	1). Single arc twin wire welding 2). Chinese brand Shandong Aotai MZ-1000 SAW welder/ controller/ wire feeder 3). Conveyor: 3.4m x 8pcs

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Training: On-site or remote operation/maintenance training.

Company Profile