Automatic Assembly Machine for Underfloorstainless Steel Water Distributor Manifold

• Customization: Available
• After-sales Service: Available
• Warranty: 1 Year
• Model NO.: AWD-1000
• Applicable Manifold Tube Length: 100-900mm
• Manifold Distribution Circuits: Max. 13
• Manifold Circuit Pitch: 50mm
• Assembling Efficiency: 35 Seconds (@5 Circuits)
• Total Servo Motor Power: 1.55kw
• Electric Power Supply: AC 220V, Single Phase
• Machine Workshop Occupation: About 3000 X 3000mm
• Transport Package: Sea Worthy Wooden Case
• Specification: 1000kg
• Trademark: Zhenhuan
• Origin: China

Product Description

Machine Description

This machine is a sophisticated automated assembly system designed for stainless steel manifold pipes, capable of simultaneously installing valve cores (cartridges), flow meters, and bottom nuts in a single cycle without manual intervention.

Applications

1. Hydraulic/Pneumatic Manifold Systems  
2. Water Flow Control Systems  
3. Industrial Valve Assembly Lines  
4. Automated Plumbing Component Manufacturing  

Key Features

1. Fully Automated Operation  
   - No manual handling required; all components are fed and assembled automatically.  
   - Processes both top valve cores/flow meters and bottom nuts in the same cycle.  
2. Vibratory Feeding System: Valve cores/cartridges, flow meters, and nuts are supplied via vibratory feeders, ensuring smooth and consistent part delivery.  
3. Programmable Screwing Control  
   - Preset torque & speed for screwing operations to match component requirements.  
   - Ensures proper tightening without damaging threads or seals.  
4. High Precision & Repeatability  
   - Accurate alignment and insertion of components onto manifold pipes.  
   - Consistent assembly quality with minimal risk of errors.  
5. Compatibility with Multiple Components: Can handle both valve cores (cartridges) and flow meters, making it versatile for different assembly needs.  
6. Stainless Steel Manifold Handling: Designed to work with stainless steel pipes, ensuring durability and corrosion resistance in the assembled product.  

Technical Specifications

(Custom configurations available upon request.)

No.	Item	Data
1	Applicable stainless steel manifold pipe length	100~700mm
2	Applicable manifold distribution circuits	max. 13 pairs
3	Applicable distribution circuit pitch	50mm
4	Assembling speed	35 seconds @ 5 circuits
5	Stainless steel pipe feeding servo motor	750W
6	Screwing servo motor	400W x 2
7	Compressed air pressure	0.4~0.7MPa
8	Electric power supply	AC 22OV, single phase
9	Machine workshop occupation	around 4000 x 4000mm
10	Machine packing dimension	2300 × 1220 x 1920mm
11	Machine gross weight	about 1200kg
12	PLC & HMI	Mitsubishi
13	Servo motor and driver	Mitsubishi
14	Linear guide	HIWIN

Advantages

- Reduces labor costs (fully automated)  

- Improves assembly speed & consistency

- Minimizes human error & component damage 

- Customizable torque settings for different screw-in components 

After Sales Service

Standard Warranty: 1 year
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile